AUTOMATED TOOLING

Safe and precise alternatives for internal pipe surface prep and cutting

UHP Internal Pipe Tooling

We offer automated tooling that provides clients with a highly productive and safe manner for internal pipe surface preparation. Automated tooling gives operators the ability to remove heavy materials such as cement from inside of existing pipe, and also clean deep water riser joints offshore.

AutoPack-Pro

Built around the AutoBox ABX-PRO, a versatile hose drive that can be adapted to a wide range of cleaning applications. The AutoPack-PRO is equipped with everything you need to successfully complete jobs spanning pipe, drain, and tube cleaning.

AutoBox ABX-500

The AutoBox ABX-500 is a hands-free hose tractor for pipe and vessel cleaning. This utility hose feeding system can be adapted for a wide range of applications to enable precision hose control and increased safety. The ABX-500 accommodates a wide range of hose sizes and passes couplings up to 1.75 in. (45 mm) OD.

BJV Centralizers

A centralizer balances jet standoff distance for more consistent cleaning and helps to protect the tool as it passes through the pipe. In cases where pipe size is more than 1.5 times the diameter of the tool, a centralizer is an important safety device, preventing the tool from turning around and thrusting backwards out of the pipe.

Backout Prevention

Backout preventers are required safety equipment for high pressure pipe and tube cleaning applications. They are specifically designed to prevent the tool from exiting the pipe during operation. Several options are available to cover a range of diameters and mounting patterns.

Beetle

The Beetle product family is the only set of tools in the industry to deliver high pressure rotary jets in a form factor under 2 inches (51 mm) in length. The small diameter and short length of the Beetle models make them ideal for cleaning process piping, drain lines, u-tube bundles and other small ID conduit with bends that may have been inaccessible in the past.

2" Badger

The 2” Badger is a self-rotating swivel designed for cleaning 2–4 in. (51–102 mm) pipes with bends and long radius elbows, such as U-Tubes and process lines. The latest design includes a spring-loaded pin that ratchets the head to machined edges on the shaft. Therefore, the head can only be removed with a special head removal tool and not while in operation.

4" Badger

The 4” Badger self-rotary tool makes cleaning pipes with elbows easy, navigating 4 in. (102 mm) bends with controlled rotation which is important for efficiently cleaning larger pipes. The operator can choose between two rotation speeds by selecting fast or slow viscous fluid.

6" Badger

The 6” Badger features adjustable speed control which allows operators to meet the demands of the task at hand – slower speeds for tough deposits and plugs, faster rotation for easier jobs or polishing.

UHP Cutting System

Our automated UHP cutting system provides customers with a safe, fast and precise alternative to conventional industry cutting practices. The system gets its power from one of our UHP pumps and a small portable pot of garnet, which is injected into the water stream. Using the abrasive cutting head, which moves along a magnetic track system, the system is able to cut substrates up to four (4) inches thick.

In order to give operators complete control, the system includes variable speeds which offers both forward and reverse motion. Tracks can be connected in straight lines, however the system also offers radius cutting capabilities with a provided attachment. The UHP cutting system is ideal for cutting tank roof tops, tank bottoms, doorways, pipe and more. It is contained and has a small footprint, allowing other trades to continue operation and increase productivity on maintenance projects.

Operators using our UHP cutting system can eliminate the need for “hot work”, increase productivity, reduce the amount of cleanup and reduce demobilization time. Making it a great alternative to traditional cutting methods.

  • MAWP - 60,000 psi.
  • 12v DC powered
  • Variable speed forward and reverse
  • Track sizes: 1, 2 and 4 ft. long
  • Tracks connect to each other to provide different length precise cuts
  • Able to cut complete doorway in one sweep
  • Radius option available for cutting circular holes and/or rounded corners
  • Pneumatic UHP on/off valve option available
  • Storage boxes on carts available

Supplemental Equipment

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Robotics

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